First off, let me tell you, I SUCK at doing how to's for the simple fact that I never stop to take pictures. I do have TONS of pics however, Hopefully I took them all at the right time.
EDIT: I wanted to mention that these are Bi-Xenon Projectors, with this mod you will have low beams on both sides and high beams on both sides.
These are available with the following color angel eyes:
White
Blue
Red
These are available with the following K ratings:
4300K
6000K
8000K
10000K
/EDIT
Edit #2: I have the mounting brackets now, they will work for the 06 - 11 R6. They are located here:
http://www.kryptonbulbs.com/HID-kits/HID-Projector-Kits/R6-projector-brackets
I also Have a couple vids of the Finished products
This "How To" is compiled from 2 installs that I did as I didnt take enough pics on either one of them LOL.
Some pics of the projectors:
OK, we take a perfectly good headlight Housing and we bake it at 200 F for about 12 minutes.
Seperate the housings by applying pressure to the tabs and pulling apart
Now, some people put the projectors into the reflective housings, but there are some clearance issues to do that on some models. I Remove the Reflective housings to install plates that I make
I then remove the brackets (there are 2) from the reflective housings
Now, I use some special plastic I ordered in but I started by using a cutting board you can buy at walmart. I Cut plates to the general shape and sanded or recut until I had a good fit inside the housing
I drill a 3/4" hole for the projector to mount through, a 1/2" hole for the wires for the shutter and angel eye to go through, 4 smaller holes (#35 drill bit) for the mounting brackets, and 3 5/16" holes for the adjusted screws to go through. I mill the plates to accept the brackets I pulled off the reflective housings. I give the adjuster screw mounts .175" of clearance and drop the mounting locating for the larger bracket .100" for the one screw
I then attach the adjustment brackets I pulled from the reflective housings
Then I install the plates to the headlight housing, at this point I make sure its a good fit and if it is not I might take a little more material off the edges.
After this it is time to put the Projectors in
Which it seems I didnt take a picture of off, but I do have one on, at this piont I recommend testing the system.
On my first install I didnt put any shrouds in, On the second one I started. I used some material I found at a craft store but I do want to change to a black rubber cookie sheet liner next time, here is what it looks like. *important note, you need to put these on before you mount the projectors so go back one step lol
I then test the system again and begin to reinstall the lenses. You can bake the headlight housing again to get it back together or use a heat gun. BE VERY CAREFUL WITH A HEAT GUN, you can melt the plastic. I would actually try a hair dryer. You can use the included glue, but in reality, you dont loose any of what was on the housing to begin with and you should be fine just reinstalling it with the factory glue.
EDIT: I wanted to mention that these are Bi-Xenon Projectors, with this mod you will have low beams on both sides and high beams on both sides.
These are available with the following color angel eyes:
White
Blue
Red
These are available with the following K ratings:
4300K
6000K
8000K
10000K
/EDIT
Edit #2: I have the mounting brackets now, they will work for the 06 - 11 R6. They are located here:
http://www.kryptonbulbs.com/HID-kits/HID-Projector-Kits/R6-projector-brackets
I also Have a couple vids of the Finished products
This "How To" is compiled from 2 installs that I did as I didnt take enough pics on either one of them LOL.
Some pics of the projectors:
OK, we take a perfectly good headlight Housing and we bake it at 200 F for about 12 minutes.
Seperate the housings by applying pressure to the tabs and pulling apart
Now, some people put the projectors into the reflective housings, but there are some clearance issues to do that on some models. I Remove the Reflective housings to install plates that I make
I then remove the brackets (there are 2) from the reflective housings
Now, I use some special plastic I ordered in but I started by using a cutting board you can buy at walmart. I Cut plates to the general shape and sanded or recut until I had a good fit inside the housing
I drill a 3/4" hole for the projector to mount through, a 1/2" hole for the wires for the shutter and angel eye to go through, 4 smaller holes (#35 drill bit) for the mounting brackets, and 3 5/16" holes for the adjusted screws to go through. I mill the plates to accept the brackets I pulled off the reflective housings. I give the adjuster screw mounts .175" of clearance and drop the mounting locating for the larger bracket .100" for the one screw
I then attach the adjustment brackets I pulled from the reflective housings
Then I install the plates to the headlight housing, at this point I make sure its a good fit and if it is not I might take a little more material off the edges.
After this it is time to put the Projectors in
Which it seems I didnt take a picture of off, but I do have one on, at this piont I recommend testing the system.
On my first install I didnt put any shrouds in, On the second one I started. I used some material I found at a craft store but I do want to change to a black rubber cookie sheet liner next time, here is what it looks like. *important note, you need to put these on before you mount the projectors so go back one step lol
I then test the system again and begin to reinstall the lenses. You can bake the headlight housing again to get it back together or use a heat gun. BE VERY CAREFUL WITH A HEAT GUN, you can melt the plastic. I would actually try a hair dryer. You can use the included glue, but in reality, you dont loose any of what was on the housing to begin with and you should be fine just reinstalling it with the factory glue.